PLASTIC GRANULES MAKING MACHINE

How It Works :

In the process, A plastic material would be in plastic flakes form is inserted into extruder’s hopper, usually fabricated from mild steel or stainless steel as per material requirement. Hopper magnet fitted inside the hopper to resist metallic particles from entering inside the barrel. Raw material in the state of plastic flakes, is gravity fed into the hopper and reaches the rotating screw. Barrel has several nos of heaters fitted on the outer diameter. Which heats up the barrel to help the extrusion process to be done. Screw is fitted with helical gearbox and AC motor which rotates the screw. Raw material in flakes form initials to move further along the rotating screw and enters the heating spot of barrel, Where it starts to melt. Molten plastic reaches the end side of the barrel where hydraulic screen changer is fitted which filters the molten plastic and converts it into plastic threads. Plastic threads moves forward and goes through the stainless steel water tank and temperature starts to drop. Plastic threads then enters the pelletizer machine which turn it into pellets.

Range Of Models & Production Capacity :

Different types of models available, which are classified according production capacities,

• MRM/90/EXT : Production 100-120 kg per hour
• MRM/100/EXT : Production 150-200 kg per hour
• MRM/110/EXT : Production 200-250 kg per hour

Maximum Production Capacity 250 kg per hour in single stage plastic granules making machine. (production more than 250 kg per hour also available in mother baby plastic recycling machine segment.)

Important Features:

• Screw/barrel made of EN41-B mild steel material, nitrided and honing finished for quality production and longer durable life span.
• Screw designed for reprocessing, recycling and coloring application of plastic materials like LLDPE, HDPE, LDPE, PP, HM, PVC, ABS & HIPS.
• Screws are specially designed for specific material to get better production quality.
• Heating zones are divided on Barrel for accurate temperature control.
• Digital pyrocontrol panel for faster heating and easy operating.
• Thermocouples wires provided for each heating zone to control temperature with help of digital temperature controllers.
• Movable motor attachment provided for extruder’s AC motor and pelletizer motor to adjust motors as per belts length.
• Extruder’s fabrication is consisting of heavy and sturdy mild steel channel frame and covered with CRC sheets.
• High efficient hopper magnet provided to detect and restrict the metallic particles from the polymer.
• Screw is rotated by suitable AC motor with suitable heavy duty helical gear box. AC motor and helical gear box are from reputed make brands.
• Hydraulic screen changer provided for filtration of molten plastic.
• Die fitted with hydraulic screen changer which shapes molten plastic into plastic threads after filtration. Hydraulic power pack provided for screen changer.
• Cooling tank is fabricated from stainless steel 304 grade material, which mounted on mild steel fabricated stand. Where guide rollers are provided to convey the threads further towards pelletizer machine.
• Pelletizer machine’s stand is fabricated from heavy duty angles, where peletizer unit is mounted which has consisting sets of carbide tips moving blades. peletizer machine is driven by AC motor.